Sr. Process Engineer

Summary:
Perform functions associated with the research, develop, documentation, qualify, and implement production processes that will support the manufacture of high reliability assemblies for use in the space, commercial and military markets. Play an active role in the design of complex assemblies and establish stable manufacturing processes during prototype and development phases releasing documented and established procedures to production. Review, develop, and update statistical process control methods and related documentation, working within the limits of established policies.
Essential Duties &
Responsibilities:
Mentor/Coach Jr level Process Engineers and technicians.
Assist Leading team in managements absence.
Lead process technology transfers from Process Engineering department to Manufacturing department
Provide operator training and validate competency to perform required tasks
Develop robust production processes using Design of Experiments (DOEs)
Estimate manufacturing costs, determine time standards, and make recommendations for tooling and process requirements of new and existing products
Establish validation and verification criteria for new processes &
products
Create and revise documentation detailing production processes
Take the lead to provide engineering support to facilitate production processes
Take an active role in the troubleshooting of problems in assembly areas working toward root cause and corrective action (RCCA) processes
Stay abreast of best practices and technologies and provide input on new processes to enhance or expand capabilities
Interface with Design Engineering team regarding process capabilities, materials, and review new products to ensure they meet Design for Manufacturing (DFM) criteria
Identify, facilitate, and prioritize opportunities for process improvements
Other Duties &
Responsibilities:

Perform or assist with any operations, as required to maintain workflow and to meet schedules and quality requirements.
Maintain a safe work and clean work area, comply with all safety procedures and equipment operating rules.
Follow clean room and other environmental precautions and procedures as required.
Participate in any variety of meetings and work groups to integrate cross functional activities, communicate issues, obtain approvals, resolve problems, and maintain specified level of knowledge pertaining to new developments, requirements, and policies.
Comply with all quality and ITAR policies, practices and procedures.
Participate in proactive team efforts to achieve departmental and company goals.
Contribute to building a positive team spirit.
Communicate effectively with all levels of employees.
Protect confidential information by not communicating, disclosing to, or using for benefit of 3rd parties.
Maintain the highest degree of honesty and integrity at all times.
Perform other related duties as assigned.
Requirements
Job Qualifications:
BSME or 10-15 years of combined education and experience
10 - 15 years of related manufacturing experience
Working knowledge of MIL, IPC, and, J-STD workmanship, qualification and performance standards related to electronic assemblies (Mil-PRF-38534/5, IPC-610, J-STD-001, AS9100, etc.).
CAD, Solid works software courses, and/or experience.
Working knowledge of 5S, SPC, and, lean manufacturing practices.
Job Skills:
Working knowledge of parallel seam welding processes associated of Hermetic device manufacturing
Understanding of environmental screening requirements associated with micro-electronic assemblies
Experience with Wirebond and die attach of Hybrid Products.
Fast technical document generation/modification CAD, Excel, (PCB software is a plus).
Design tool/fixtures with minimal guidance.
SMT Process development in both leaded and lead free assemblies.
Knowledge in semiconductor manufacturing.
Self-motivated with the ability to align priorities in accordance with business goals and meet deadlines in a fast-paced environment.
Team player who enjoys working with different disciplines.
Tools &
Equipment:
Computer and peripherals
Standard office equipment
Manuals and automatic semiconductor assembly equipment
Measuring devices, and required clean room clothing
Benefits
Medical, Dental, and Vision
401k
Company Paid Basic Life Insurance, STD, and LTD
Vacation Time
Sick Time
Holidays
Tuition Reimbursement
Pet Insurance
Legal Insurance offered through Allstate
Critical Illness, Hospitalization and Accident Insurance offered through Allstate